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Radar vs ultrasonic level transmitter: which is better?

By Supmea Application EngineeringPublished Topic: Level
Short answer

Radar is the better general-purpose choice: microwaves are unaffected by vapour, temperature layering, pressure or wind, and a 60 GHz radar such as the Supmea WSR201 has a narrow 6° beam with ±5 mm accuracy. Ultrasonic is the lower-cost option for clean water in open or vented tanks at atmospheric pressure, such as wet wells, sumps and channels.

Key points

  • Ultrasonic relies on the speed of sound, which changes with temperature and gas composition.
  • Radar works in vapour, under pressure and in closed vessels.
  • Narrow-beam 60 GHz radar avoids ladders, agitators and nozzle walls.
  • Ultrasonic stays cost-effective for simple water applications.

The physics difference

Both time the echo from the surface. Ultrasonic uses sound, so the speed of sound in the air gap matters, and it changes by roughly 0.17% per °C and with vapour. Radar uses electromagnetic waves travelling at light speed, essentially independent of the gas space. Radar needs a reflective surface (dielectric constant, here ≥3).

Radar versus ultrasonic level measurement beam comparison60 GHz radar · 6° beamnarrow beam clears internal fittingsultrasonic · wide coneladderbeam spreads; vapour and foam affect echo
Figure 1. Radar versus ultrasonic level measurement beam comparison. Illustration: Supmea application engineering.

Comparison

Factor60 GHz radar (WSR201)Ultrasonic (SUP-MP)
Accuracy±5 mm (≤10 m)Typically ±0.2–0.5% of range, model-dependent
Beam6°Wider cone
Vapour / steamUnaffectedAffected
Pressure / vacuum−0.1 to 0.3 MPa (this model)Atmospheric only
FoamLight foam OKAbsorbs sound
Range5/10/15 mUp to 30 m
Cost per pointHigherLower

Which to choose

  • Closed process tanks, chemicals, heated liquids: radar.
  • Open water, sumps, lift stations, flumes: ultrasonic.
  • Heavy foam, or low-dielectric media under pressure: consider hydrostatic or DP level.

Related questions

Does radar need calibration?

Not against the medium. Configure tank height, blocking distance and range; the WSR201 is configured over Bluetooth.

Can ultrasonic work outdoors?

Yes, but wind, rain and sun-heated air gaps add error. Radar is more stable outdoors.

Sources and further reading

Product specifications quoted here are summarised from Supmea datasheets. Confirm the figures for your exact model before final design.

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