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HVAC & District Energy instrumentation

In brief

HVAC and district energy systems measure chilled- and hot-water flow and ΔT for energy calculation, differential pressure for pump control, cooling-tower water chemistry, and compressed air and steam for utilities. Supmea's set is the LDG electromagnetic flow meter, SUP-ST500 temperature transmitters, SUP-PE100 pressure transmitters, SUP-PH6.5 pH/ORP and SUP-LUGB vortex meters.

HVAC chilled water plant with cooling tower, chiller and instrumentsChillerFT601TT602PT603AT604to AHU

The measurement challenge

Chiller plant efficiency (kW/ton) cannot be managed without flow and ΔT on each chiller and loop. Variable-speed pumping needs a differential pressure signal at the remote end of the loop.

Cooling towers concentrate minerals as water evaporates. pH, ORP and conductivity control bleed and chemical dosing to limit scale, corrosion and biological growth.

  • Low ΔT syndrome: accurate ΔT is needed to diagnose it.
  • BMS integration through BACnet gateways, Modbus or 4–20 mA.
  • Retrofit in occupied buildings favours meters that install without long shutdowns.
  • Cooling-tower chemistry changes continuously.

Measurement points and recommended instruments

PointVariableInstrumentWhy
Chilled-water flowFlowLDG-SUP-A100 Electromagnetic Flow MeterNo pressure loss, 4–20 mA to BMS
Supply/return ΔTTemperatureSUP-ST500 Programmable Temperature TransmitterMatched Pt100 pairs
Loop differential pressurePressureSUP-PE100 Compact Pressure TransmitterPump speed control
Cooling tower pH/ORPAnalysisSUP-PH6.5 Online pH/ORP MeterDosing and biocide control
Boiler steamFlowSUP-LUGB Vortex Flow MeterCompensated mass flow
Compressed air auditFlowSUP-MF Thermal Gas Mass Flow MeterLeak detection and allocation

Energy metering

Thermal energy = volume flow × density × cp × ΔT, integrated over time. Choose a flow meter with low pressure loss and stable zero (magnetic for conductive water), and matched temperature sensors. Accuracy targets for heat meters are set by standards such as EN 1434 and OIML R75.

Frequently asked questions

Why use a magmeter for chilled water instead of a turbine?

No moving parts to wear in a continuously running loop, and no pressure drop, which saves pump energy.

Where should the loop DP sensor go?

Typically at the hydraulically most remote coil, so the pump holds just enough pressure for the worst-case branch.

Plan the instrumentation for your hvac & district energy project

Send the medium, pipe size, flow or level range, temperature, pressure and required output. You'll get a recommended model, the datasheet and a quotation.

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