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Gauge vs absolute vs differential pressure transmitter: what is the difference?

By Supmea Application EngineeringPublished Topic: Pressure
Short answer

A gauge pressure transmitter measures relative to local atmospheric pressure (0 when open to air). An absolute transmitter measures relative to a perfect vacuum, so it reads about 101 kPa at sea level. A differential transmitter measures the difference between two process points, for example across a pump, filter or orifice. Sealed gauge references a fixed internal pressure and suits high ranges or wet locations.

Key points

  • Gauge: most process and utility pressure.
  • Absolute: vacuum processes, barometric-sensitive measurements, gas density.
  • Differential: filter condition, pump ΔP, flow (orifice) and level (DP).
  • Sealed gauge avoids vent moisture problems at high ranges.

The three references

TypeReferenceReads at open airTypical uses
Gauge (G)Local atmosphere0Pump discharge, line pressure, CDU loop pressure
Sealed gauge (S)Fixed internal reference≈0 (changes with weather)High ranges, wash-down or submerged sites
Absolute (A)Vacuum≈101.3 kPaVacuum distillation, condensers, steam density
Differential (D)Second process port0 when equalFilter ΔP, pump ΔP, orifice flow, DP level
HVAC chilled water plant with cooling tower, chiller and instrumentsChillerFT601TT602PT603AT604to AHU
Figure 1. HVAC chilled water plant with cooling tower, chiller and instruments. Illustration: Supmea application engineering.

Examples from liquid cooling and HVAC

  • CDU loop pressure: gauge, SUP-PE100.
  • Filter clogging: differential, or two gauge sensors subtracted in the controller.
  • Chilled-water pump control: differential at the remote coil.
  • Steam density compensation: absolute or gauge plus barometric, see vortex on steam.

One DP or two gauge sensors?

For small differentials on high static pressure (for example 20 kPa ΔP at 1 MPa), a dedicated DP transmitter such as Supmea's SUP-2051 is far more accurate: two 0.5%-class gauge sensors on a 1.6 MPa range could each carry ±8 kPa error. Where ΔP is large relative to static pressure, two compact gauge sensors are a cost-effective alternative.

Background: pressure measurement, 4–20 mA current loop.

Related questions

What does 'psig' vs 'psia' mean?

psig is gauge pressure; psia is absolute. psia ≈ psig + 14.7 at sea level.

Can a gauge transmitter measure vacuum?

Yes, compound ranges such as −100 kPa to +X kPa cover vacuum relative to atmosphere; absolute is better when the true vacuum level matters.

Sources and further reading

Product specifications quoted here are summarised from Supmea datasheets. Confirm the figures for your exact model before final design.

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